In the fast-paced world of ports and terminals, enterprise asset management software is a critical tool for maintaining efficiency and avoiding costly delays. Ports handle thousands of containers, cranes, and vehicles every day, and even minor equipment downtime can ripple through the entire supply chain.
By implementing a robust EAM solution, operators can not only reduce unplanned downtime but also extend the life of key assets, improve safety, and optimise throughput. In this article, we explore how Mainpac’s EAM software empowers ports to stay operational, efficient, and competitive.
The Global Importance of Asset Reliability in Ports
Every minute of downtime has a direct financial impact. According to the World Bank and IAPH Container Port Performance Index (2024), poorly performing terminals may take up to four times longer to handle the same vessel load compared to top-ranking ports.
Other industry data highlights the stakes:
- An hour of crane or conveyor downtime can cost $10,000–$20,000, not including downstream supply-chain impacts.
- More than 80% of global trade by volume moves through maritime ports (UNCTAD, 2023).
- Container throughput in major ports is growing 3–5% annually due to increasing global trade (UNCTAD 2024).
Given these pressures, proactive asset management is no longer optional — it’s essential for operational efficiency and profitability.
Predictive Maintenance for Smooth Operations
Traditional maintenance relies on reactive repairs, which often leads to unexpected stoppages and costly downtime. Mainpac’s enterprise asset management system shifts maintenance strategies from reactive to predictive by leveraging asset history, sensor data, and performance trends.
With predictive maintenance, port operators can:
- Detect wear or malfunction in cranes, stackers, and conveyors before failure.
- Schedule maintenance during off-peak periods, minimising disruptions.
- Reduce repair costs and spare parts waste.
- Extend asset lifespan and operational efficiency.
Predictive maintenance ensures cargo keeps moving smoothly while reducing risk to both personnel and equipment.
Keep Your Port and Terminal Running Smoothly
Mainpac’s EAM software predicts issues, reduces downtime, and boosts throughput. Book a Free Demo Now.
Strategic Asset Management with ISO 55000 Alignment
Ports are capital-intensive, with equipment that can last decades. Mainpac enables operators to develop an ISO 55000-aligned Strategic Asset Management Plan (SAMP) to optimise maintenance, lifecycle planning, and cost control.
By integrating asset condition, operational, and financial data, operators can:
- Prioritise capital investment and maintenance budgets.
- Standardise procedures across multiple terminals for consistency.
- Ensure compliance with international audits and regulatory requirements.
A structured approach to asset management transforms maintenance from a cost centre into a strategic business advantage.
Real-Time Asset Intelligence
Visibility into asset performance is crucial. Mainpac’s Asset Intelligence (AI) platform provides real-time insights into equipment health, maintenance schedules, and operational readiness.
This connected data enables teams to:
- Monitor equipment conditions live during vessel handling.
- Share updates with carriers, shippers, and partners for improved coordination.
- Make rapid, data-driven decisions when issues arise.
Real-time intelligence reduces delays and enhances collaboration across the supply chain.
Driving Higher Throughput and ROI
With container volumes increasing globally, top ports must maximise efficiency. The top 50 container ports handle about one-third of worldwide trade, with throughput rising steadily each year.
By implementing Mainpac’s EAM software, operators can:
- Increase TEU (Twenty-Foot Equivalent Unit) moves per hour.
- Minimise maintenance costs and reduce spare parts wastage.
- Maintain consistent equipment availability.
- Deploy standardised templates to achieve faster ROI across multiple sites.
Higher asset reliability translates directly into higher throughput and profitability.
Integration with CMMS and Maintenance Systems
Mainpac also integrates seamlessly with CMMS EAM software, allowing ports to:
- Automate work orders and track KPIs.
- Allocate resources efficiently.
- Consolidate asset data for long-term decision-making.
This integration ensures maintenance is efficient, proactive, and aligned with strategic asset goals.
Proven Expertise in Ports and Terminals
Mainpac has extensive experience supporting ports such as Ports America, managing everything from massive gantry cranes to smaller forklifts.
Their specialist team understands the unique operational, technical, and regulatory challenges of port management. By combining software expertise with industry knowledge, Mainpac delivers measurable improvements in uptime, throughput, and compliance.
Building a Future-Ready Port
As global trade and automation grow, ports must be agile and data-driven. Enterprise asset management software provides a digital foundation to manage assets proactively, plan strategically, and maintain reliability across all operations.
By reducing downtime, extending equipment life, and improving throughput, Mainpac helps ports operate efficiently, safely, and competitively.
Make Your Ports and Terminals High-Performing
Ensure asset reliability and streamline maintenance with Mainpac’s EAM software. Talk to our expert to get started.
FAQs
Q1: How does enterprise asset management software reduce downtime in ports?
It uses predictive maintenance and real-time monitoring to identify issues early, allowing maintenance teams to intervene before equipment failure occurs.
Q2: What benefits does Mainpac provide for port and terminal operators?
Mainpac improves asset reliability, reduces unplanned downtime, increases TEU moves, and supports ISO 55000-aligned strategic asset management.
Q3: How significant is downtime for global ports?
Even a single hour of equipment failure can cost tens of thousands in lost productivity, plus disrupt supply chains. Reliable asset management is critical to minimise these risks.
Q4: What types of assets can be managed using Mainpac’s EAM software?
Mainpac can manage a wide range of port assets, including cranes, conveyors, forklifts, automated vehicles, and even supporting IT and utility infrastructure, ensuring all critical equipment is tracked and maintained.
Q5: How does Mainpac’s EAM software integrate with existing systems?
Mainpac’s EAM software seamlessly integrates with third-party systems, enabling centralised data management and streamlined operations across various platforms.
